Ibutho libone ngensimbi. Umshini Wokusika

Umshini wokubheka umshini wensimbi yinkampani ephezulu yokusebenza, enesibopho sokwenza imisebenzi eminingi, ikakhulukazi ukusika izinsimbi nokusika izinto ezihlukahlukene neziqinile. Lolu hlobo lwemishini lusetshenziswa ngokuphumelelayo ekwakheni izakhiwo zensimbi, nasembonini yokwakha, ukukhiqiza ukusika okusheshayo kwanoma iyiphi into. Ngenxa yokusetshenziswa komshini omncane ovaliwe wensimbi osebenza njengengxenye yokusika ye-band saw, umshini wobuciko uqondiswa ngqo ngomugqa oqondile.

Izici zeDivaysi

Uma sicabangela leli bhukwana elibhaliwe lathola ngensimbi ngokuningiliziwe, khona-ke lifana nokubona kwe-jig, ngoba uhlelo lomsebenzi wabo lufana. Kukhona umehluko owodwa kuphela - indwangu evaliwe, ehlangene ndawonye endandeni, ayiphindaphindi, kepha eceleni kwesigqomo ngamapulangwe amabili kwesinye isiqondiso. Le ndlela yokunyakaza ivumela ukuphila okude kwebhande, futhi ivimbela lo msaka ukuba angafaki ngokushesha. Yingakho ama-saws we-band abona ama-blunts awasizi kahle, okungukuthi, akudingeki ukuthi atshintshwe futhi kaningi. Ukuhamba kancane kwendiza yokusika kwenza kube nokugwema isidingo sokukhiqiza ukupheka komhlaba.

Uma ibhendi yebhuku ibona isetshenziselwa insimbi, ukusika kwemikhiqizo ehlanganisiwe, amaphrofayili namapayipi kuyoba phezulu ngangokunokwenzeka. Ngenxa yokwakhiwa okhethekile kwemishini, kungenzeka ukunciphisa ukusetshenziswa kwamandla kagesi, nokunciphisa ukulahlekelwa kwezinto ezibiza kakhulu. Lokhu kutholakala ngenxa yokuthi ukusika kwensimbi kuleli cala kwenziwa ngezinga eliphansi lokusika. Yingakho imishini enjalo isetshenziswa kakhulu lapho kunomsebenzi owenziwa khona ohlobene nokusika izinsimbi ezibizayo nama-alloys, kanye nezingxenye ezinezindonga ezincane.

Ukusebenza kahle kwemishini ye-band

Uma udinga ibhande lesimbi ngensimbi, udinga ukwazi ukuthi imakethe okwamanje ihambisana nemishini elawulwa kwimodi ye-manual, othomathikhi kanye ne-othomathikhi. Imishini yombhalo ilula ukusebenza, njengokwethenjelwa ngangokunokwenzeka, ngoba umklamo wabo awunzima ngezinto zobuchwepheshe, okuvame ukungahlelekile. Umsebenzi wabo wenziwa ngomzamo othile kanye nesivinini, kusengaphambili.

Imishini yemisindo

Lawa madivaysi anegama lawo ngoba ukusika kwezinsimbi zensimbi kwenziwa yibo ngenxa yesisindo se-console ekusetshenzisweni kwento. Ama-cylinders kanye ne-valttling valves anomsebenzi wokulungisa ijubane lokusebenza. Umehluko phakathi kwe-band sawing futhi ukuthi ukugoba kwamazinyo we-blade kuncike kuphrofayli yokubeka.

Ukusebenza kwemishini ye-tape kungahlukahluka kakhulu. Lo mkhakha uvumela ukuthi sikwazi ukuhlukanisa ezinye izinhlobo zemishini.

I-Cantilever yokusika umshini wokusika kwensimbi . Kulesi simo, ifreyimu yokubona (console) yenza ukunyakaza nge-hinge. Lezi zindlela ezisetshenziselwa ukusika amapayipi, amaphrofayili afanelwe, imikhiqizo ende kanye nemikhiqizo eqondile.

Ikholomu eyodwa, ikholomu kabili kanye ne-portal . Uhlobo lokuqala luboniswa uhlaka lwama-horizontal, olwehla ngokuthunyelwe. Ngenhlawulo emibili yezinsika, ihamba ngezinsika ezimbili ezinjalo. Ziyasetshenziswa ngokuyinhloko ekuboneni ekhoneni nasekusetshenzisweni okuyinkimbinkimbi. Imishini ye-portal yenziwe ngendlela yetafula elimisiwe elinengeniso ehambayo. Le divayisi isetshenziswa ekusebenzeni ngezinto ezilukhuni ukuzincoma.

Ibhande elibonakalayo lensimbi . Ngesizo salo, ungakwazi ukusika insimbi kunoma iyiphi umugqa, umugqa noma ijika. Kulolu cala, lo msebenzi owenziwe ngomsebenzi udliwe endaweni yokusebenza ngesandla, futhi uhlaka lwama-saw luhlala luhleliwe.

Umshini wokujikeleza ojikelezayo wokusika insimbi . Kulesi simo, ifreyimu iyajikelezwa eduze kwe-axis kwesinye noma izinkomba ezimbili ngokuqondene ne-angle engezansi ye-axis yengxenye. Lo mklamo unikeza amathuba okusika ngezindlela ezihlukahlukene, kanye nokuphindaphindiwe okusheshayo kwe-angle yokusika.

Izinzuzo zamadivayisi

Ibhande elibonwe ngensimbi linamanani amaningi enzuzo ngokuqhathanisa nabazalwane abadedelwe ngaphambili, ukuziphatha okungapheli. Ukunemba kokusika kwale divayisi kunamandla ngangokunokwenzeka, futhi indawo ebangelwayo iwuphawu oluhle kakhulu. Umkhiqizi ngenxa yalokhu uthola imali ebalulekile yokulondoloza impahla, futhi ukutholakala kwama-saws endaweni kanye nokwehlisa kungakhohlwa. Inqubo yohlu oluchazwe yenza kube lula ukucubungula izikhala ezinkathini. Ngesizo salo, kungenzeka ukuba usike kokubili ukuguqa kwe-tubular evamile kanye nezikhala eziqinile. Umshini wabona umshini wensimbi ubonakala ngokuklama okucatshangelwe kahle, okuqinisekisa ukuhamba kahle kwekhasi kanye nejubane eliphezulu lomqhubi. Le ndlela isebenza isikhathi eside ngenxa yokutholakala kwesistimu yokupholisa.

Isimiso sokusebenza

Kuwo wonke amadivayisi walesi sigaba, kusetshenziswe isimiso esifanayo sokusebenza: opharetha ngesandla ubeka umshini womshini emshinini, emva kwalokho uyondliwa ekumisekeni, bese kumoya othomathikhi, wonke umjikelezo kwenzeka, kufaka phakathi ukugoqa okushicilelwe, ukuphakamisa uhlaka lokubona nokulondla, ukulukhulisa. Lezi zixhobo zibhekene nokusebenza okuphezulu, kanye nokukwazi ukusebenza ngendlela enemitasa ephathekayo ekukhiqizeni okuncane noma okukodwa. Njengengxenye yokusika yamathuluzi omshini, kusetshenziselwa i-tape encane ensimbi. Ngenye yemiphetho yayo kunamazinyo, futhi kuthiwa ukusika, noma phambili, futhi okwesibili - ngemuva.

Inhloso yamathuluzi omshini

Amashini asebenzisana nezinsimbi zensimbi asetshenziswa ngokujulile emkhakheni wobunjiniyela. Bakhonza ngokusika izinsimbi ezingezona zensimbi, amaphrofayili afanelwe, amapayipi ngosayizi, kanye nemikhiqizo eqinile. Phakathi kwezinzuzo zabo kungabizwa ngokucacile ukusebenza komsebenzi, ukukhiqiza okuphezulu, ukunciphisa ukusetshenziswa kwemishini. Ama-band amabha ensimbi, amanani ayo aphakeme kakhulu futhi amamodeli amancane kakhulu avela kuma-ruble ayizinkulungwane ezingu-28, avumela ukuthola umthamo omkhulu wokukhishwa komkhiqizo, futhi uqinisekise ukuphika kokugqoka kwama-saws uma kwenzeka ukukhethwa kwabo okulungile ukuze kusetshenziswe izinto.

Izinzuzo zokusebenzisa

Ukucubungulwa kwezikhala ezibhekene nomshini we-band kunamathuba amaningi:

- Ukusika okucacile;

- ubuso obunjani bokusika;

- ububanzi obuncane bokusika, ngenxa yokuthi indaba idliwe kancane kangakanani;

- Ukusika izikhala emaphaketheni.

Uma ukukhiqizwa okukhona kudinga ukuvuselelwa noma ukuthuthukiswa, ke ukukhetha okufanele kakhulu kwemishini ye-band eyimoto ebonakalayo.

Imishini ngokuzenzakalelayo

Lesi sigaba siboniswa ukubamba iqhaza okuncane komqhubi womsebenzi ohlelweni lomsebenzi, okuyinto eyenza kakhulu umsebenzi. Ukuze kulawulwe imishini, uhlelo lwe-CNC lisetshenziselwa ukubala ngokuzimela zonke izenzo ezidingekayo zezinqubo. Ekukhiqizeni okukhulu, ibhande elizenzekelayo libonakala ngensimbi libonakalisa ohlangothini olungcono kakhulu. Amandla nokuthembeka kwezingxenye, ukunemba okwedlulele komsebenzi kanye nekhwalithi ephezulu yokusika kwenza kube lula ukwenza imisebenzi eyinkimbinkimbi kakhulu nayo.

Umshini we-post-semiautomatic amabili

Lezi zixhobo zikhiqiza kakhulu, futhi zisetshenziselwa ukusebenzisana nama-steels ahlukene nama-alloys. Ngokuyinhloko, zingasetshenziswa ukusika izinsimbi ngemikhiqizo ehlanganiswe ngokuqinile, kanye nezakhi ezinokulingana okukhulu. Zisetshenziselwa izinto ezincane ezinamatshe: iphrofayli, amapayipi nezinye.

Izici zomsebenzi

Imishini enamandla kakhulu yokwenziwa kwensimbi ikhonza njengezingxenye zomshini we-double-col-band saw machine. Zenzelwe ukuvikela izinto ezicutshungulwa kusukela ekudlideni okuncane kakhulu, kanye nokushaqeka okuqinile nama-bumps. Ukuhamba kwebhasikhi kwenziwa ngezinkambo ezine zokugijima. Lezi zingxenye zibhekiswe ekukhuleni okukhulayo, okubenza banikeze amathuba okusebenza okuphumelelayo ngama-forgings, izingxenye ezinkulu, nezinye izakhi. Ukusebenza kwemishini ngomjikelezo ojikelezayo ohlinzekwa ngokuzenzakalela kunikezwa uhlelo olukhethekile lwemishini yokusebenza yamanzi olubonakala ngokutholakala kokulawula kagesi.

Umshini we-post-semiautomatic wokusika owodwa

Lolu hlobo lwemishini lubonakala ngokuba khona kwefreyimu ye-saw, efakwe ngokuzungezile. Uma umsebenzi osethwe opharetha uphathwa, lesi sici sithinta phakathi kwamabili ama-rack ahlelwe ngokuqondile. Ifreyimu yokubona enefreyimu ihlanganiswe ngombuthano ohambayo. Ukuqina kwalo, okuhambisana nokuthembeka kwezitho ezisetshenzisiwe, kwenza kube lula ukudala ukucindezela okukhulu emsebenzini wokusebenza, oqondiswa ngokucacile ngangokunokwenzeka.

Imishini emikhulu yokusika izikhala ngobukhulu obukhulu

Ukuqina okungapheli kwale mishini kwenza kube lula ukuwasebenzisa ukusika amabhanti amakhulu kanye nezinto ezilukhuni ukuzenza. Le mishini isetshenziselwa izitshalo ze-metallurgical. Futhi nasezinqolobaneni, okusetshenziselwa ukugcina izinsimbi. Ngaphezu kwalokho, zingasetshenziswa ezitolo, izindawo zokuthengwa kwezinhlobo zezinhlobo ezahlukene zamabhizinisi aphezulu, lapho ukusebenza okuphezulu kudinga khona ukukhiqiza okuphakeme kakhulu ngeyunithi yemishini.

Izici zomsebenzi kumathuluzi omshini

Ukusebenza emishini yemishini yama-band kuyindlela enzima kakhulu futhi enzima kakhulu, ngoba yonke imisebenzi, ikakhulukazi ukugubha nokugcoba impahla endaweni yokusika, ukujika, ukwehlisa nokukhulisa uhlaka lwama-saw, ukuphazamiseka kwe-saw, njll, kwenziwa ngumsebenzi ngokwakhe. Ngakho-ke, zisetshenziselwa ukukhiqizwa okuncane futhi okukodwa-ukukhishwa kwezinto ezincane, okuyizinto ezincane zokukhishwa okuyizici. Ama-saws ama-saw saw band nawo asetshenziswe kulokhu.

Ukusebenza emshinini owodwa othomathikhi kulula, ngoba ngokusemandleni kuyadingeka ukusetha umsebenzi wokusebenza. Lezi zixhobo zifanele ukusebenzisa ngisho nokukhiqiza uchungechunge phakathi. Uma sikhuluma ngemishini othomathikhi, kubalulekile ukuqaphela ukuzimela kwabo ngokwenza wonke umsebenzi. Yingakho zisetshenziselwa ukukhiqiza okukhulu nokukhulu. Ukuze imishini enjalo, kungase kudingekile ukufaka ama-band saws, kodwa imishini ekhethekile isetshenziselwa lokhu.

I-Technique ye-Ribbon cutting of metals

Ukuze ufeze imigomo ebekiwe, kuyadingeka ukhethe ibhande elinamazinga adingekayo amazinyo. Ngesikhathi esifanayo, kunezici eziningana ezicatshangelwayo, phakathi kwazo iphrofayli ebaluleke kunazo zonke iphrofayili ye-saw billet. Futhi ukusika ama-band ama-band kufanele kube phezulu ngangokunokwenzeka. Ngokwenzayo, amatafula akhethekile asetshenziselwa ukukhetha ingubo nge-pitch efunayo. Uma ubala isinyathelo sendwangu, kubalulekile ukukhumbula ukuthi ngesikhathi sokusika, amazinyo angu-3-4 ahlangene nezikhala. Futhi lapha akubalulekile kakhulu, yilihlobo luni lwebhande elisetshenzisiwe lisetshenzisiwe (amanani ayi-10 noma ama-ruble ayizinkulungwane ezingu-250), kubalulekile ukukhetha ubukhulu ngendlela efanele.